Tecnicon Engineering Private Limited

• Stainless Steel Reactor with Jacket for heating/cooling applications

• Vertical cylindrical vessel with dished ends

• Chemical reactions, mixing, heating, cooling, and batch processing

• Used in chemical, pharmaceutical, food, cosmetic, and other process industries

• Customizable: 100 liters to 30,000 liters (or more, based on requirement)

• Shell & Heads: SS304 / SS316 / SS316L

• Jacket / Limpet: SS304 / SS316 (optional CS for jacket to reduce cost)

• Nozzles: SS304 / SS316

• Agitator Shaft & Impeller: SS304 / SS316 / EN8 with SS cladding 

• Gaskets: Food-grade PTFE / CAF / Graphite 

• Type:

  • Plain Jacket 

  • Limpet Coil Jacket 

• Design Pressure: Typically 3 to 6 bar (higher if needed)

• Test Pressure: 1.5 × Jacket design pressure

• Medium: Steam / Hot oil / Chilled water / Glycol

• Working Pressure (Shell): Atmospheric to 3–5 bar

• Working Temperature: -10°C to +200°C (can be customized)

• Corrosion Allowance: Not required for SS, or 1 mm (optional)

• Design Code: ASME Sec VIII Div.1 / IS 2825 / GMP compliant (if needed)

• Type: Anchor / Turbine / Propeller / Helical ribbon

• Drive: Motor with gearbox (fixed or variable speed)

• Sealing: Gland packing or mechanical seal

• Motor Type: TEFC / Flameproof / VFD-controlled 

• Inlet / Outlet

• Manhole (top) – 18” / 24”

• Vent / Pressure Relief Port

• Temperature Sensor Port

• Pressure Gauge Connection

• Jacket Inlet / Outlet

• Safety Valve nozzle

• CIP/Spray Ball nozzle 

• Vertical legs with base plates

• Optional: Skirt support 

• Material: SS or MS 

• Internal:

  • 2B finish / 120–180 grit buffed

  • Mirror polished (optional for GMP/pharma)

• External:

  • SS dull / polished finish

  • Painted 

• Material: Glass wool / Mineral wool

• Cladding: SS304 / Aluminum sheet

• Thickness: 50 mm (standard)

• Visual inspection

• Dimensional check

• Hydrotest (Shell & Jacket)

• DPT on welds

• Radiography (if required)

• Third-party inspection 

• Not required for SS 

• External painting for carbon steel jackets or cost-optimized builds

• GA Drawing & Fabrication Drawings

• Material Test Certificates (MTCs)

• WPS / PQR / Welder qualifications

• Hydrotest Report

• Inspection Report

• Operation & Maintenance Manual (if motor & gear supplied)

• Reactor type: Batch / Semi-batch / Continuous

• Mounting: Skid-mounted / Leg-supported / Platform-based

• Operating pressure: up to ___ bar (typically 6–100 bar)

• Operating temperature: up to ___ °C (typically 200–350°C)

• Working volume: ___ liters (range from 10L to 10,000L+)

• Design code compliance: ASME Section VIII / PED / CE / ISO

• Reactor body: Stainless Steel 316 / 316L / 304 (316L preferred for corrosion resistance)

• Nozzles and flanges: Same as body or compatible alloys

• Gaskets: PTFE / Graphite / Spiral wound (depending on temperature and chemical compatibility)

• Internal surface finish: Polished (Ra < 0.6 µm for sanitary use) or as required

• Agitator type: Anchor / Turbine / Propeller / Helical ribbon / Customized

• Drive type: Mechanical seal or Magnetic seal

• Motor: Flameproof / Explosion-proof (as per ATEX or IECEx)

• Speed control: Variable Frequency Drive (VFD)

• Baffles: Welded or removable, to prevent vortex

• Optional: Dual or coaxial agitator shafts for multiphase mixing

• Jacketed design: Full or partial jacket

• Jacket type: Limpet coil / Dimple / Half-pipe

• Heating medium: Steam / Thermal oil / Hot water

• Cooling medium: Water / Brine / Chilled glycol

• Insulation: Mineral wool / Polyurethane with SS cladding

• Temperature sensors (RTD / Thermocouples)

• Pressure transmitter or gauge

• Liquid level sensor (sight glass / radar / ultrasonic)

• pH / ORP / Conductivity sensor (if applicable)

• Control panel: PLC with HMI / Manual switches

• Data logging and SCADA integration (if automated)

• Pressure relief valve (PRV)

• Rupture disc for overpressure protection

• Emergency shutdown system

• Grounding terminal for static dissipation

• Inert gas purging system (optional)

• Flameproof components in hazardous zones

• Manhole / manway with safety interlock

• Charging port for solids/liquids

• Vent nozzle with flame arrestor (if needed)

• Drain valve at bottom (flush bottom valve preferred)

• Instrumentation ports

• Sampling port

• CIP/SIP compatibility (for sanitary/pharma applications)

• Removable agitator assembly (for maintenance)

• Sloped bottom for complete drainage

• Easy disassembly of mechanical seals

• Access to internals via manway

• Glass sight ports with lighting

• Vacuum operation compatibility

• Explosion-proof cameras or internal inspection access

• Lifting lugs and transportation supports

• Load cells (for weighing material inside)

• ASME U Stamp

• CE Marking

• ATEX Certification (for hazardous areas)

• GMP / FDA Compliance (for pharma)

• ISO 9001 Certified Manufacturer

Product Description:
We manufacture high-quality Stainless Steel Reactors (SSR) designed for efficient chemical processing, mixing, and reactions. These reactors are widely used in pharmaceutical, chemical, food, and cosmetic industries due to their superior corrosion resistance and durability.

Key Features:

• Made from SS304 / SS316 / SS316L grade stainless steel
• Excellent corrosion and rust resistance
• Jacketed / Limpet coil design for heating & cooling
• Fitted with efficient agitator for uniform mixing
• Hygienic design suitable for GMP applications

Specifications:

• Capacity: 100 Liters to 100000 Liters
• Material Grade: SS304 / SS316 / SS316L
• Pressure: Up to 10 kg/cm² (customizable)
• Temperature Range: Up to 300°C
• Agitator Type: Anchor / Paddle / Turbine

Applications:

• Pharmaceutical manufacturing
• Chemical processing
• Food & beverage industry
• Cosmetics and specialty chemicals

Additional Features:

• Mirror / Matt finish options
• Easy to clean and maintain
• Custom-built as per client requirements

Product Description:
We manufacture high-quality Stainless Steel Reactors (SSR) designed for efficient chemical processing, mixing, and reactions. These reactors are widely used in pharmaceutical, chemical, food, and cosmetic industries due to their superior corrosion resistance and durability.

Key Features:

• Made from SS304 / SS316 / SS316L grade stainless steel
• Excellent corrosion and rust resistance
• Jacketed / Limpet coil design for heating & cooling
• Fitted with efficient agitator for uniform mixing
• Hygienic design suitable for GMP applications

Specifications:

• Capacity: 100 Liters to 10,000 Liters
• Material Grade: SS304 / SS316 / SS316L
• Pressure: Up to 10 kg/cm² (customizable)
• Temperature Range: Up to 300°C
• Agitator Type: Anchor / Paddle / Turbine

Applications:

• Pharmaceutical manufacturing
• Chemical processing
• Food & beverage industry
• Cosmetics and specialty chemicals

Additional Features:

• Mirror / Matt finish options
• Easy to clean and maintain
• Custom-built as per client requirements

• Basic Info

  • Application: API synthesis, intermediate production, crystallization

  • Capacity: 100 to 50,000 Liters

  • Operating Pressure: Atmospheric to 10 bar (optional: up to 25 bar)

  • Operating Temperature: -10°C to +200°C

  • Type: Jacketed / Limpet coil / Aseptic reactor

  Design Code

  • ASME Sec VIII Div. 1

  • cGMP / FDA / 3-A Sanitary Standards

  • IS 2825 (if applicable)

  • GAMP-5 (for automation integration)

  Material

  • Wetted Parts: SS316L (electropolished)

  • Non-wetted Parts: SS304 or SS316

  • Surface Finish:

    • Internal: Mirror polished (Ra ≤ 0.4–0.6 μm)

    • External: Matte or Mirror finish

  • Optional: Hastelloy, Glass-lined steel, PTFE coating (for aggressive chemicals)

  Jacket / Heating System

  • Type: Dimple / Limpet coil / Conventional jacket

  • Medium: Hot water, steam, or thermal oil

  • Insulation: PU / Mineral wool with SS cladding

  Agitator Assembly

  • Type: Top-mounted

  • Impeller: Anchor, Turbine, Helical, or Magnetic Drive (aseptic)

  • Motor: Flameproof / Non-flameproof with VFD

  • Seal: Mechanical (Single/Double) or Magnetic (leak-proof)

  • RPM: 20–300 RPM (adjustable)

  Connections

  • Inlet/Outlet: Triclover or Flanged

  • Manhole: Top-mounted (hygienic)

  • Instrumentation Ports:

    • Temperature

    • Pressure

    • Level

    • pH / Conductivity

  • CIP/SIP Nozzles

  • Sampling Valve

  Testing & Validation

  • Hydrostatic Test

  • Surface Finish (Ra) Validation

  • Weld Passivation and Pickling

  • Riboflavin Test (for CIP validation)

  • Documentation: IQ, OQ, PQ protocols

  Documentation

  • GMP-compliant Drawing & Datasheet

  • MTCs, Calibration Certificates

  • Surface Roughness Report

  • Welding Qualification (WPS/PQR/WPQ)

  • FAT, SAT reports

  • Operation & Maintenance Manual

• Used to produce sodium silicate (water glass) from soda ash and silica sand.

• Type: Pressurized batch reactor

• Capacity: 500 L to 50,000+ L

• Temperature: Up to 200°C

• Pressure: 6–10 bar

• Heating: Steam jacket or direct steam injection

• Material: Carbon steel with acid-resistant lining or stainless steel

• Insulation: Mineral wool or ceramic fiber

• Lining: Ceramic/refractory (for high temp and corrosion)

• Type: Anchor or paddle

• Material: SS 316

• Drive: Top-mounted motor with gearbox

• Temperature and pressure sensors

• Level indicator

• Safety relief valve

• Manual or PLC-based control

• Bottom discharge to settler or tank

• Cooling via water or heat exchanger

• Steam, process water, compressed air, cooling water, electricity

• PRV, emergency vent, flameproof components, grounding

• ASME / IS design

• ISO / CE compliant (if required)

• Full documentation: P&ID, GA, MTC, O&M manual