Tecnicon Engineering Private Limited

Type of Vessel:

• Vertical cylindrical pressure vessel with jacket and/or internal coils.

Material of Construction (MOC):

• Stainless Steel SS304 / SS316 / SS316L (selection based on chemical compatibility and corrosion resistance).

Design Temperature:

• Up to 250°C or higher (depending on process requirements).

Design Pressure:

• Typically 3 to 15 bar(g) (customizable for higher pressure applications).

Capacity:

• Range: 100 liters to 50,000 liters or more (as per plant requirements).

Heating System:

• Steam jacket, thermic fluid heating, electrical heaters, or internal coils.

Cooling Provision:

• Through jacket or coils using chilled water or cooling media.

Agitator Type:

• Anchor, turbine, or high-shear agitator (depends on viscosity and mixing needs).

Agitator Drive:

• Motor with gearbox (flameproof or non-flameproof as needed).

Insulation:

• High-temperature insulation (mineral wool, ceramic wool) with aluminum or SS cladding.

Top Nozzles / Ports:

• Manhole

• Raw material inlet

• Reflux line

• Pressure relief valve

• Thermowell for temperature probe

• Agitator mounting

Bottom Nozzle:

• Discharge valve (ball valve / flush bottom valve)

• Drain connection

Instrumentation & Controls:

• Temperature sensor (RTD / thermocouple)

• Pressure gauge

• Level indicator or sight glass

• Safety relief valve

• Optional load cell for weight monitoring

• PLC / SCADA-based control (optional)

Mounting / Supports:

• Skirt support, leg support, or saddle support depending on size and orientation.

Surface Finish:

• Internal: Mirror polished or 180–240 grit finish (for hygienic applications)

• External: Matt finish or polished, as required.

Welding Standards:

• TIG welding with full radiography and testing as per ASME / DIN standards.

Testing & Certifications:

• Hydro test

• Pneumatic test

• Material test certificates (MTC)

• ASME U stamp (optional)

• CE/ATEX compliance (if required for export or hazardous area)

Basic Info

• Service Fluid: Chemicals, solvents, acids, resins

• Capacity: 500 to 50,000 Liters

• Design Pressure:

  • Vessel: up to 40 bar

  • Jacket: up to 10 bar

• Design Temperature: -10°C to +250°C

• Type: Jacketed, Batch or Semi-batch

Design Code

• ASME Sec VIII Div. 1

• IS 2825 / PED / GMP (if required)

Material

• Shell & Heads: SS316L, SS304, CS, Hastelloy

• Jacket: Same or compatible material

• Lining: Glass, PTFE, Epoxy (if required)

Jacket

• Type: Conventional / Limpet Coil

• Medium: Steam, Hot Oil, Water

• Insulation: Mineral/Glass Wool with Cladding

Agitator

• Type: Top Entry

• Impellers: Anchor, Turbine, Paddle, Helical

• Motor: Flameproof/Non-flameproof with VFD

• Seal: Mechanical (Single/Double) or Magnetic

• Material: SS316L / SS304

Connections

• Inlet / Outlet: Flanged or Threaded

• Manhole, Vent, Drain

• Instruments: Pressure, Temperature, Level

• CIP / Sampling Nozzles (optional)

Testing

• Hydro Test: 1.3 × Vessel, 1.5 × Jacket

• NDT: RT, PT, UT

• Agitator Runout / Seal Test

• Third-Party Inspection (if required)

Finish

• Internal: Polished, Passivated, or Coated

• External: Painted or Cladded (if insulated)

Supports

• Type: Skirt, Legs, Saddle

• Mounting: Fixed or Skid

• Seismic/Wind Load Considered

Accessories

• Safety Valve, Gauges, Rupture Disc

• Spray Ball, Sight Glass, VFD Panel

Documentation

• Drawings, MTCs, Test Reports

• WPS/PQR/WPQ

• O&M Manual

• Inspection & Calibration Certificates

1. General Description

• Type: Vertical cylindrical reactor with dished ends

• Capacity: From 50 liters to 50,000+ liters

• Operation: Batch / Semi-batch / Continuous

• Orientation: Vertical (standard), Horizontal (optional)

• Mounting: Skid-mounted / Leg-supported

• Design Code: ASME Section VIII Div. 1 / PED / CE (as per requirement)

2. Material of Construction

• Vessel Shell & Heads: Stainless Steel SS 304 / SS 316 / SS 316L

• Limpet Coil: SS 304 / SS 316 / Carbon Steel (as per media)

• Gaskets: PTFE / Graphite / Spiral wound

• Internal Surface Finish: Polished (Ra ≤ 0.6 µm optional for sanitary use)

• External Finish: Matte / Polished / Cladded with SS

3. Limpet Coil Jacket

• Type: External half-pipe coil welded to shell and bottom

• Function: Heating and/or cooling

• Heating/Cooling Media: Steam / Hot oil / Chilled water / Brine

• Coil Design Pressure: Up to 10–25 bar

• Coil Zones: Single or dual-zone control (optional)

• Coil Inlet/Outlet: Flanged or threaded nozzles with vent and drain

4. Agitator Assembly

• Agitator Type: Anchor / Turbine / Propeller / Helical ribbon

• Drive Type: Top-mounted with mechanical or magnetic seal

• Motor: Flameproof / Explosion-proof / Weatherproof

• Speed Control: Fixed or Variable (VFD)

• Baffles: Welded vertical baffles 

5. Design Parameters

• Working Temperature: Up to 300°C 

• Working Pressure (Vessel): Up to 10–25 bar

• Working Pressure (Coil): Up to 25 bar

• Vacuum Operation: Optional (on request)

6. Instrumentation & Control

• Temperature Sensor 

• Pressure Gauge or Transmitter

• Level Indicator or Sight Glass

• Optional: pH / Conductivity Sensor

• Control Panel: Manual switches or PLC-HMI based automation

7. Safety Features

• Pressure Relief Valve 

• Rupture Disc (optional)

• Emergency Shutdown Provision

• Earthing Lug for static discharge

• Flame Arrestor 

• Safety Interlocks on manways/lids

8. Nozzles & Connections

• Top Nozzles: Material feed, vent, pressure gauge, agitator

• Side Nozzles: Sampling port, instrument connections

• Bottom Nozzle: Flush bottom valve for discharge

• Limpet Coil Connections: Media inlet and outlet with drain/vent

• Manhole / Manway: For maintenance and inspection

9. Cleaning & Maintenance

• CIP/SIP Compatibility (optional)

• Polished internals for easy cleaning

• Easy disassembly of agitator seal 

• Sloped bottom for complete draining

10. Optional Features

• Vacuum Design Capability

• Dual Limpet Coil Zones 

• Load Cells for weight measurement

• Insulation with SS Cladding

• Explosion-proof camera / Lighted sight glass

• Sampling valve with cooling loop

• External condenser or receiver integration

11. Certifications (As Required)

• ASME U-Stamp 

• CE Certification 

• ATEX Certification 

• ISO 9001 Quality Standards

• GMP / FDA Compliance 

1. General Description

• Type: Vertical cylindrical reactor with dished ends

• Capacity: From 50 liters to 50,000+ liters

• Operation: Batch / Semi-batch / Continuous

• Orientation: Vertical (standard), Horizontal (optional)

• Mounting: Skid-mounted / Leg-supported

• Design Code: ASME Section VIII Div. 1 / PED / CE (as per requirement)

2. Material of Construction

• Vessel Shell & Heads: Stainless Steel SS 304 / SS 316 / SS 316L

• Limpet Coil: SS 304 / SS 316 / Carbon Steel 

• Gaskets: PTFE / Graphite / Spiral wound

• Internal Surface Finish: Polished (Ra ≤ 0.6 µm optional for sanitary use)

• External Finish: Matte / Polished / Cladded with SS

3. Limpet Coil Jacket

• Type: External half-pipe coil welded to shell and bottom

• Function: Heating and/or cooling

• Heating/Cooling Media: Steam / Hot oil / Chilled water / Brine

• Coil Design Pressure: Up to 10–25 bar

• Coil Zones: Single or dual-zone control (optional)

• Coil Inlet/Outlet: Flanged or threaded nozzles with vent and drain

4. Agitator Assembly

• Agitator Type: Anchor / Turbine / Propeller / Helical ribbon

• Drive Type: Top-mounted with mechanical or magnetic seal

• Motor: Flameproof / Explosion-proof / Weatherproof

• Speed Control: Fixed or Variable (VFD)

• Baffles: Welded vertical baffles 

5. Design Parameters

• Working Temperature: Up to 300°C 

• Working Pressure (Vessel): Up to 10–25 bar

• Working Pressure (Coil): Up to 25 bar

• Vacuum Operation: Optional 

6. Instrumentation & Control

• Temperature Sensor 

• Pressure Gauge or Transmitter

• Level Indicator or Sight Glass

• Optional: pH / Conductivity Sensor

• Control Panel: Manual switches or PLC-HMI based automation

7. Safety Features

• Pressure Relief Valve (PRV)

• Rupture Disc (optional)

• Emergency Shutdown Provision

• Earthing Lug for static discharge

• Flame Arrestor 

• Safety Interlocks on manways/lids

8. Nozzles & Connections

• Top Nozzles: Material feed, vent, pressure gauge, agitator

• Side Nozzles: Sampling port, instrument connections

• Bottom Nozzle: Flush bottom valve for discharge

• Limpet Coil Connections: Media inlet and outlet with drain/vent

• Manhole / Manway: For maintenance and inspection

9. Cleaning & Maintenance

• CIP/SIP Compatibility (optional)

• Polished internals for easy cleaning

• Easy disassembly of agitator seal 

• Sloped bottom for complete draining

10. Optional Features

• Vacuum Design Capability

• Dual Limpet Coil Zones (heating and cooling)

• Load Cells for weight measurement

• Insulation with SS Cladding

• Explosion-proof camera / Lighted sight glass

• Sampling valve with cooling loop

• External condenser or receiver integration

11. Certifications (As Required)

• ASME U-Stamp 

• CE Certification 

• ATEX Certification 

• ISO 9001 Quality Standards

• GMP / FDA Compliance 

Stainless Steel Reactor (SSR)

Product Description:
We manufacture high-quality Stainless Steel Reactors (SSR) designed for efficient chemical processing, mixing, and reactions. These reactors are widely used in pharmaceutical, chemical, food, and cosmetic industries due to their superior corrosion resistance and durability.

Key Features:

• Made from SS304 / SS316 / SS316L grade stainless steel
• Excellent corrosion and rust resistance
• Jacketed / Limpet coil design for heating & cooling
• Fitted with efficient agitator for uniform mixing
• Hygienic design suitable for GMP applications

Specifications:

• Capacity: 100 Liters to 10,000 Liters
• Material Grade: SS304 / SS316 / SS316L
• Pressure: Up to 10 kg/cm² (customizable)
• Temperature Range: Up to 300°C
• Agitator Type: Anchor / Paddle / Turbine

Applications:

• Pharmaceutical manufacturing
• Chemical processing
• Food & beverage industry
• Cosmetics and specialty chemicals

Additional Features:

• Mirror / Matt finish options
• Easy to clean and maintain
• Custom-built as per client requirements

1. General Design

• Reactor Type: Batch / Semi-batch / Continuous

• Volume: 10 L to 50,000+ L

• Orientation: Vertical or Horizontal

• Mounting: Skid-mounted, leg-supported, or platform-installed

• Design Code: ASME Section VIII Div. 1 / PED / CE / ISO

2. Material of Construction

• Main Body: Stainless Steel 304 / 316 / 316L

• Internal Finish: Mirror polish (Ra ≤ 0.6 µm) for sanitary applications

• External Finish: Polished or matt finish

• Gaskets: PTFE / Graphite / EPDM (based on chemical compatibility)

3. Agitator System

• Agitator Type: Anchor / Turbine / Propeller / Helical

• Drive: Mechanical seal / Magnetic drive

• Motor: Flameproof / Explosion-proof

• Speed: Fixed or Variable (with VFD)

• Baffles: Internal for mixing efficiency

4. Heating / Cooling

• Jacket Type: Limpet coil / Dimple / Full jacket

• Heating Medium: Steam / Hot water / Thermal oil

• Cooling Medium: Water / Glycol

• Temperature Range: Typically up to 250–300°C

• Insulation: Mineral wool or polyurethane with SS cladding

5. Instrumentation & Control

• Temperature Sensor (RTD / Thermocouple)

• Pressure Gauge / Transmitter

• Liquid Level Sensor or Sight Glass

• pH / Conductivity Sensor (if required)

• Control: Local panel / PLC with HMI / SCADA integration

6. Safety Features

• Pressure Relief Valve (PRV)

• Rupture Disc

• Emergency Shutdown System

• Grounding Lug for static protection

• Safety Interlocks for manway/lid

• Flame arrestors (if using volatile solvents)

7. Nozzles & Ports

• Manway / Inspection Port

• Charging Port (liquid/solid feed)

• Sampling Valve

• Vent Nozzle

• Drain Valve (Flush bottom or ball valve)

• CIP/SIP Ports (Clean/Steam in Place)

8. Cleaning & Maintenance

• Easy-access manhole or lid

• Clean-in-Place (CIP) system integration

• Steam-in-Place (SIP) compatibility

• Sloped bottom for complete drainage

• Polished internals for easy cleaning

9. Optional Add-Ons

• Vacuum-rated design

• Load cells (for weight-based dosing)

• Sight glass with light

• Explosion-proof internal camera

• Coaxial or dual agitator shafts

• External heat exchangers or condensers

• Lifting lugs for easy transport

10. Certifications (Optional Based on Industry)

• ASME U-Stamp (Pressure vessels)

• CE Marking (European Union)

• ATEX Certification (Explosive atmospheres)

• GMP / FDA Compliance (Pharma & Food)

• ISO 9001 Manufacturer Certification

Type of Vessel:

• Vertical cylindrical pressure vessel with jacket and/or internal coils.

Material of Construction (MOC):

• Stainless Steel SS304 / SS316 / SS316L (selection based on chemical compatibility and corrosion resistance).

Design Temperature:

• Up to 250°C or higher (depending on process requirements).

Design Pressure:

• Typically 3 to 15 bar(g) (customizable for higher pressure applications).

Capacity:

• Range: 100 liters to 50,000 liters or more (as per plant requirements).

Heating System:

• Steam jacket, thermic fluid heating, electrical heaters, or internal coils.

Cooling Provision:

• Through jacket or coils using chilled water or cooling media.

Agitator Type:

• Anchor, turbine, or high-shear agitator (depends on viscosity and mixing needs).

Agitator Drive:

• Motor with gearbox (flameproof or non-flameproof as needed).

Insulation:

• High-temperature insulation (mineral wool, ceramic wool) with aluminum or SS cladding.

Top Nozzles / Ports:

• Manhole

• Raw material inlet

• Reflux line

• Pressure relief valve

• Thermowell for temperature probe

• Agitator mounting

Bottom Nozzle:

• Discharge valve (ball valve / flush bottom valve)

• Drain connection

Instrumentation & Controls:

• Temperature sensor (RTD / thermocouple)

• Pressure gauge

• Level indicator or sight glass

• Safety relief valve

• Optional load cell for weight monitoring

• PLC / SCADA-based control (optional)

Mounting / Supports:

• Skirt support, leg support, or saddle support depending on size and orientation.

Surface Finish:

• Internal: Mirror polished or 180–240 grit finish (for hygienic applications)

• External: Matt finish or polished, as required.

Welding Standards:

• TIG welding with full radiography and testing as per ASME / DIN standards.

Testing & Certifications:

• Hydro test

• Pneumatic test

• Material test certificates (MTC)

• ASME U stamp (optional)

• CE/ATEX compliance (if required for export or hazardous area)

1. General Description

• Type: Vertical cylindrical reactor with dished ends

• Capacity: From 50 liters to 50,000+ liters

• Operation: Batch / Semi-batch / Continuous

• Orientation: Vertical (standard), Horizontal (optional)

• Mounting: Skid-mounted / Leg-supported

• Design Code: ASME Section VIII Div. 1 / PED / CE (as per requirement)

2. Material of Construction

• Vessel Shell & Heads: Stainless Steel SS 304 / SS 316 / SS 316L

• Limpet Coil: SS 304 / SS 316 / Carbon Steel (as per media)

• Gaskets: PTFE / Graphite / Spiral wound

• Internal Surface Finish: Polished (Ra ≤ 0.6 µm optional for sanitary use)

• External Finish: Matte / Polished / Cladded with SS

3. Limpet Coil Jacket

• Type: External half-pipe coil welded to shell and bottom

• Function: Heating and/or cooling

• Heating/Cooling Media: Steam / Hot oil / Chilled water / Brine

• Coil Design Pressure: Up to 10–25 bar

• Coil Zones: Single or dual-zone control (optional)

• Coil Inlet/Outlet: Flanged or threaded nozzles with vent and drain

4. Agitator Assembly

• Agitator Type: Anchor / Turbine / Propeller / Helical ribbon

• Drive Type: Top-mounted with mechanical or magnetic seal

• Motor: Flameproof / Explosion-proof / Weatherproof

• Speed Control: Fixed or Variable (VFD)

• Baffles: Welded vertical baffles (if required for mixing)

5. Design Parameters

• Working Temperature: Up to 300°C (based on material & media)

• Working Pressure (Vessel): Up to 10–25 bar

• Working Pressure (Coil): Up to 25 bar

• Vacuum Operation: Optional 

6. Instrumentation & Control

• Temperature Sensor 

• Pressure Gauge or Transmitter

• Level Indicator or Sight Glass

• Optional: pH / Conductivity Sensor

• Control Panel: Manual switches or PLC-HMI based automation

7. Safety Features

• Pressure Relief Valve 

• Rupture Disc 

• Emergency Shutdown Provision

• Earthing Lug for static discharge

• Flame Arrestor Safety Interlocks on manways/lids

8. Nozzles & Connections

• Top Nozzles: Material feed, vent, pressure gauge, agitator

• Side Nozzles: Sampling port, instrument connections

• Bottom Nozzle: Flush bottom valve for discharge

• Limpet Coil Connections: Media inlet and outlet with drain/vent

• Manhole / Manway: For maintenance and inspection

9. Cleaning & Maintenance

• CIP/SIP Compatibility 

• Polished internals for easy cleaning

• Easy disassembly of agitator seal 

• Sloped bottom for complete draining

10. Optional Features

• Vacuum Design Capability

• Dual Limpet Coil Zones 

• Load Cells for weight measurement

• Insulation with SS Cladding

• Explosion-proof camera / Lighted sight glass

• Sampling valve with cooling loop

• External condenser or receiver integration

11. Certifications (As Required)

• ASME U-Stamp 

• CE Certification 

• ATEX Certification 

• ISO 9001 Quality Standards

• GMP / FDA Compliance