Tecnicon Engineering Private Limited

Vertical cylindrical vessel with flat, conical, or dished bottom

Open-top or closed-top design (depending on process)

Fixed or portable (on skid or caster wheels)

Contact parts: SS304 / SS316 / MS with chemical-resistant coating (based on material handled)

Non-contact parts: MS or SS

Coatings/Linings (if MS): Epoxy, rubber, FRP, or Teflon lining (optional)

Range: 100 liters to 1,00,000 liters

Designed as per batch size and mixing intensity required

Top-mounted or bottom-mounted (vertical shaft)

Types:

• Saw-tooth disc blade (for dispersing)

• High-shear impeller

• Cowles blade (for emulsification and dispersion)

Speed: 1,000 to 3,600 RPM (depending on material)

Variable speed via VFD (standard)

Agitator shaft: SS with precision balancing

High-speed TEFC or explosion-proof motor

Power range: 1 HP to 30+ HP (as per batch size and viscosity)

Belt drive or gear reducer (if required)

Inverter-duty motor compatible with VFD

Internal:

• SS: 2B or polished finish (Ra ≤ 0.8–1.2 µm)

• MS: Epoxy coated

External: Painted or buffed SS as needed

Flat or conical bottom

Drainage: 1” to 2” drain valve (ball or butterfly)

Self-draining design (no dead zones)

Product inlet

Product outlet / drain

Manhole (top-mounted or side)

Vent nozzle with filter or breather

Thermowell for temperature sensor

Level gauge or sensor (optional)

Sampling valve (optional)

Fixed on steel skid or with structural legs

Anti-vibration pads beneath motor base

Forklift pockets or lifting lugs (for mobile units)

Start/Stop pushbuttons

VFD with digital RPM control

Emergency stop

Motor overload protection

Timer control (batch-based)

Dimple jacket or full shell jacket

Heating media: Steam, hot water, or oil

Insulation: Rock wool or PU foam with SS or aluminum cladding

Dynamic balancing test for agitator

Agitator run test at max RPM

Hydrostatic pressure test of vessel

Weld visual inspection

Paint/coating thickness test (if MS)

Vacuum or pressure rated design (for emulsifying, deaerating, etc.)

Double or triple mixing system (high-speed + anchor type for viscous materials)

CIP system: For automated internal cleaning

Explosion-proof design: For flammable solvents (ATEX-rated components)

ASME Section VIII Div. 1 (for pressure-rated vessels)

cGMP compliance (for pharmaceutical and biotech applications)

FDA / 3A standards (for food and beverage use)

API 650 / 620 (for large or industrial tanks)

Ranges from 50 liters to 50,000 liters (customizable)

Common sizes: 100 L, 500 L, 1000 L, 2000 L, 5000 L

Stainless Steel: SS304, SS316/316L

Carbon Steel (for non-corrosive applications)

Lined Options: Glass, PTFE, rubber

Conventional Jacket (full shell coverage)

Dimple Jacket (spot-welded, efficient heat transfer)

Half-Pipe Coil Jacket (for high-pressure applications)

Limpet Coil (external helical coil)

Agitator Types: Propeller, Turbine, Anchor, Paddle, High-shear

Drive Types: Top-mounted (standard), side or bottom-mounted

Motor: Electric motor with gearbox, optional VFD

Speed: Fixed or variable (typically 10–300 RPM)

Steam

Hot Water

Thermal Oil

Chilled Water

Glycol-Water Mixture

Jacket Working Pressure: 2 to 10 bar (higher for steam)

Tank Pressure: Atmospheric or vacuum-rated

Design Temperature: –20°C to 200°C

Leg Mounted

Skid Mounted

Platform or Floor Mounted

Insulation: Glass wool or polyurethane with SS cladding

Manhole / Access Ports

Sight Glass

CIP/SIP Ports (Clean/Steam In Place)

Instrumentation: Temperature sensors, pressure gauges, level sensors

Discharge Valve: Bottom outlet (butterfly or ball valve)

Internal Surface: Mirror-polished (Ra ≤ 0.4 µm for sanitary applications)

External Surface: Matte, mirror-polished, or painted