Tecnicon Engineering Private Limited

1. Material of Construction (MOC): SS 316 / SS 304 / Carbon Steel / Alloy

2. Design Pressure & Temperature: As per process requirements (e.g., 10 bar, 200°C)

3. Volume/Capacity: In liters or m³ (e.g., 5 KL, 10 KL)

4. Agitator Type: Anchor / Turbine / Propeller / Magnetic

5. Agitator Speed & Motor HP: Variable or fixed speed, motor rating in HP

6. Jacket/Coil Type: Limpet coil / Jacketed / Dimple jacket

7. Heating/Cooling Medium: Steam, Hot oil, Water, Brine

8. Nozzle Schedule: Inlet, Outlet, Vent, Manhole, Thermowell, etc.

9. Internal Finish: Mirror polish / 180–240 grit

10. External Finish: Matt / Painted / Cladded

11. Design Code: ASME Sec VIII Div 1 / IS / API / GMP Compliance

12. Testing: Hydro test, Radiography, NDT

13. Mounting Type: Skirt / Legs / Saddle

14. Instrumentation: Pressure gauge, Temperature sensor, Level gauge

1. Material of Construction (MOC): SS 316 / SS 304 / MS / FRP / HDPE

2. Capacity: As required (e.g., 2 KL to 100 KL)

3. Type: Vertical / Horizontal / Cylindrical / Spherical

4. Design Pressure & Temperature: Usually atmospheric / low pressure

5. Top Type: Flat / Dished / Conical

6. Bottom Type: Flat / Conical / Sloped

7. Insulation: PU Foam / Glass wool (if required)

8. Nozzles: Inlet, Outlet, Vent, Drain, Overflow, Manhole

9. Mounting: Legs / Skirt / Saddle / RCC foundation

10. Level Indicator: Sight glass / Radar / Ultrasonic

11. Finish: Internal (passivated or polished), External (painted or cladded)

12. Design Code: IS 803 / API 650 / ASME / GMP

13. Access: Manhole, Ladder, Platform (if required)

14. Testing: Hydrotest / Air leak test

• Used as an intermediate or final holding vessel for liquids or gases.

• Collects product from reactors, filters, centrifuges, or mixers.

• Can be used for vacuum or pressure applications, depending on design.

• Common sizes: 50 L to 5000 L (customizable)

• Typical pharma/chemical sizes: 100 L, 200 L, 500 L, 1000 L, etc.

• SS304: For general use (non-corrosive fluids)

• SS316 / SS316L: For pharmaceutical, food, or corrosive applications

• Internal Finish: Mirror polished (Ra ≤ 0.4–0.8 µm for sanitary use)

• External Finish: Matt, polished, or painted (based on requirement)

• ASME Section VIII Div. 1 (for pressure-rated tanks)

• cGMP and FDA compliant (for pharma/food)

• 3A / EHEDG (for hygienic applications)

• Orientation: Vertical (standard), horizontal (optional)

• Top: Dome, elliptical, or flat top

• Bottom: Dished or conical (for complete drainage)

• Mounting: Skid-mounted or leg-supported (with adjustable pads or load cells)

• Pressure Rating:

  • Atmospheric (standard)

  • Up to 6 bar (for pressurized receiver tanks)

  • Vacuum-rated options available

• Temperature: Up to 120°C (standard), higher for special designs

• Inlet: 1” to 2” (TC, flanged, or threaded)

• Outlet: 1.5” to 2” with tri-clamp or valve

• Vent/Filter Port: With sanitary filter housing

• Drain: Bottom outlet with SS ball/butterfly valve

• Instrumentation Ports (optional):

  • Temperature probe (thermowell)

  • Pressure gauge or transmitter

  • Level gauge or sight glass

  • Sampling valve

• Jacketed design (for heating or cooling)

• Insulation with SS304 cladding

• CIP/SIP spray ball

• Manhole or top access port

• Load cells for weight-based measurement

• Flameproof electrical components (if required)

• Safety valve / rupture disc (for pressure tanks)

• Pressure / vacuum relief valves

• Internal: Mirror polished (Ra ≤ 0.4 µm for pharma use)

• External: Mirror or matte finish

• Welds ground smooth and crevice-free (for cGMP compliance)

• Pharma: Storage/collection of purified water, APIs, solvents

• Food: Juice, syrup, milk, flavorings

• Cosmetics: Lotion, cream, base storage

• Chemicals: Intermediate product holding or buffer tank

Product Description:
We manufacture high-quality Stainless Steel Reactors (SSR) designed for efficient chemical processing, mixing, and reactions. These reactors are widely used in pharmaceutical, chemical, food, and cosmetic industries due to their superior corrosion resistance and durability.

Key Features:

• Made from SS304 / SS316 / SS316L grade stainless steel
• Excellent corrosion and rust resistance
• Jacketed / Limpet coil design for heating & cooling
• Fitted with efficient agitator for uniform mixing
• Hygienic design suitable for GMP applications

Specifications:

• Capacity: 100 Liters to 10,000 Liters
• Material Grade: SS304 / SS316 / SS316L
• Pressure: Up to 10 kg/cm² (customizable)
• Temperature Range: Up to 300°C
• Agitator Type: Anchor / Paddle / Turbine

Applications:

• Pharmaceutical manufacturing
• Chemical processing
• Food & beverage industry
• Cosmetics and specialty chemicals

Additional Features:

• Mirror / Matt finish options
• Easy to clean and maintain
• Custom-built as per client requirements

• Material: Mild Steel (e.g., ASTM A36, IS 2062, EN 10025 S275JR)

• Yield Strength: Typically 250 MPa (may vary based on grade)

• Tensile Strength: Typically 400–550 MPa

• Corrosion Resistance: May require internal/external coatings or linings

• Impact Test: As per design requirements (e.g., at -20°C if applicable)

• Design Code: ASME Section VIII Div. 1 / IS 2825

• Fabrication: As per applicable standards (e.g., ASME, IS)

• Pressure Classification: Based on internal design pressure (e.g., full vacuum to 100 bar)

• Design Pressure: (e.g., 10 bar g, as per requirement)

• Design Temperature: (e.g., -10°C to +120°C)

• Working Pressure: Typically lower than design pressure

• Corrosion Allowance: (e.g., 1.5 mm or as per service condition)

• Factor of Safety: As per design code

• Diameter: (as per process requirement)

• Length: (based on volume and space constraints)

• Volume/Capacity: (e.g., 1 m³, 10 m³, etc.)

• Orientation: Vertical or Horizontal

• Shell: Rolled mild steel plates

• Heads: Elliptical, Torispherical, Hemispherical, or Flat (as per design)

• Nozzles: As per process needs – flanged, threaded, or welded

• Welding Process: SMAW, SAW, MIG/MAG, TIG (as applicable)

• Weld Type: Butt weld, fillet weld, full penetration (based on pressure)

• Weld Inspection: Visual, Radiographic (RT), Ultrasonic (UT), Magnetic Particle (MPI)

• Hydrostatic Test: Typically 1.3–1.5 times design pressure

• Pneumatic Test: If required, with safety precautions

• Non-Destructive Testing (NDT): RT, UT, PT, MPI as per joint criticality

• Leak Test: Soap solution or helium test, if required

• Paint/Coating: Epoxy, rubber lining, or anti-corrosive paints

• Surface Preparation: Sandblasting (e.g., SA 2.5 standard)

• Manhole/Handhole

• Pressure Relief Valve

• Drain and Vent Nozzles

• Level, Pressure, and Temperature Instruments

• Lifting Lugs and Support Skirt/Saddle

• Nameplate: Material, pressure, temperature, manufacturer, serial number

• Documents:

  • Material Test Certificates (MTC)

  • WPS/PQR/WPQ

  • Inspection and Test Plan (ITP)

  • Final Inspection Report

  • AS-BUILT Drawings

• By authorized inspection agency (e.g., Lloyd’s, TUV, BV)

• Witness of tests and certification

• Compliance with local statutory requirements (e.g., PESO in India)

• Earthing provisions

• Safety signage

• Protective packaging for transport

• Sea-worthy packing (if exported)

• Transport by road or container

• Service Fluid: Chemicals, solvents, acids, resins

• Capacity: 500 to 5000 Liters

• Design Pressure:

  • Vessel: up to 40 bar

  • Limpet: up to 10 bar

• Design Temperature: -10°C to +250°C

• Type: Jacketed, Batch or Semi-batch

• ASME Sec VIII Div. 1

• IS 2825 / PED / GMP (if required)

• Shell & Heads: SS316L, SS304, CS, Hastelloy

• Jacket: Same or compatible material

• Lining: Glass, PTFE, Epoxy (if required)

• Type: Conventional / Limpet Coil

• Medium: Steam, Hot Oil, Water

• Insulation: Mineral/Glass Wool with Cladding

• Type: Top Entry

• Impellers: Anchor, Turbine, Paddle, Helical

• Motor: Flameproof/Non-flameproof with VFD

• Seal: Mechanical (Single/Double) or Magnetic

• Material: SS316L / SS304

• Inlet / Outlet: Flanged or Threaded

• Manhole, Vent, Drain

• Instruments: Pressure, Temperature, Level

• CIP / Sampling Nozzles (optional)

• Hydro Test: 1.3 × Vessel, 1.5 × Jacket

• NDT: RT, PT, UT

• Agitator Runout / Seal Test

• Third-Party Inspection (if required)

• Internal: Polished, Passivated, or Coated

• External: Painted or Cladded (if insulated)

• Type: Skirt, Legs, Saddle

• Mounting: Fixed or Skid

• Seismic/Wind Load Considered

• Safety Valve, Gauges, Rupture Disc

• Spray Ball, Sight Glass, VFD Panel

• Drawings, MTCs, Test Reports

• WPS/PQR/WPQ

• O&M Manual

• Inspection & Calibration Certificates

• ASME Section VIII Div. 1 (for pressure-rated vessels)

• cGMP & FDA compliant (for pharma/food)

• IS, DIN, or custom standards (based on region/industry)

• Typically from 50 liters to 50,000 liters

• Customizable based on batch size and process needs

• Stainless Steel: SS304, SS316, SS316L (corrosion-resistant)

• Carbon Steel: For general-purpose or budget applications

• Special Alloys: Hastelloy, Inconel, etc. (for aggressive chemicals)

• Internal Finish: Mirror-polished or matt (Ra ≤ 0.4 µm for sanitary use)

• Jacketed (for additional heat transfer options)

• Limpet coil jacket (optional for secondary heating/cooling)

• With or without insulation

• Electric Heater Type: Flanged or immersion-type tubular heaters

• Heating Medium (if jacketed): Oil or water (indirect heating)

• Heater Power Rating: Typically from 3 kW to 100 kW or more

• Heating Control: Thermostat or PID temperature controller

• Safety Features:

  • Over-temperature cut-off

  • Thermocouples or RTDs for temperature sensing

  • Digital temperature display

• Optional: Explosion-proof heaters for hazardous areas

• Design Pressure: 1 to 10 bar (or as required)

• Design Temperature: Up to 300°C (depending on material and heater)

• Working Temperature: Typically 80°C to 250°C (process dependent)

• Agitator Types: Anchor, Turbine, Propeller, Paddle, High-shear

• Motor: Electric motor with gearbox, optional VFD

• Mounting: Top or bottom entry

• Speed: Fixed or variable (10–300 RPM typical)

• Leg-mounted (with or without load cells)

• Skid-mounted

• Platform or floor-mounted options

• Temperature and pressure sensors

• Level indicators (sight glass or electronic)

• pH, conductivity, or other process probes (optional)

• Control Panel:

  • On/off switches

  • PID temperature controller

  • Emergency stop

  • PLC/HMI-based automation (optional)

• Insulation: Mineral wool, ceramic wool, or PU foam

• Manhole / Access Port

• CIP/SIP nozzles (Clean-in-Place / Steam-in-Place)

• Bottom Discharge Valve: Flush-mounted ball or butterfly valve

• Safety Relief Valve (for pressure-rated vessels)

• Sampling Valve

• Sight Glass or Light Glass

1. Tank Type: Horizontal or Vertical High Pressure Storage Tank

2. Material of Construction: Mild Steel (IS 2062 Grade B or C)

3. Design Code: ASME Section VIII Div.1 / IS 2825

4. Design Pressure: Up to 100 bar (as per requirement)

5. Working Pressure: Typically 80–90% of design pressure

6. Hydrotest Pressure: 1.5 × Design Pressure

7. Design Temperature: -10°C to +150°C (typical)

8. Corrosion Allowance: Minimum 1.5 mm

9. Radiography: 100% / Spot – Based on critical weld joints

10. Joint Efficiency: As per welding and code (typically 0.85 – 1.0)

11. Shell & Head Thickness: As per design calculation

12. End Closures: Dished / Torispherical / Ellipsoidal Heads

13. Nozzles: As per process requirement – MS or CS (ASTM A106 Gr. B)

14. Manhole: Provided – Typically 18" or 24"

15. Supports: Skirt / Saddle / Leg type based on tank orientation

16. Welding Process: SMAW / SAW / GTAW

17. Post Weld Heat Treatment (PWHT): As required by code

18. NDT Requirements:

    • Visual Testing (VT)

    • Radiography Testing (RT)

    • Dye Penetrant Testing (DPT)

    • Ultrasonic Testing (UT) – if applicable

19. Surface Preparation: SA 2.5 (Abrasive Blasting)

20. Painting (External):

    • Primer: Zinc Rich Epoxy

    • Top Coat: Polyurethane / as per client spec

    • DFT: Minimum 200 microns

21. Internal Coating: None / Epoxy (if fluid is corrosive)

22. Fittings & Accessories:

    • Pressure Gauge

    • Safety Relief Valve

    • Drain & Vent Nozzles

    • Earthing Lugs

    • Name Plate (SS)

23. Inspection:

    • By Manufacturer QC

    • Third Party Inspection (if required)

24. Documentation:

    • GA & Fabrication Drawings

    • Design Calculations

    • WPS/PQR/Welder Qualifications

    • MTCs & Test Reports

    • Hydrotest Certificate

    • Final Documentation Dossier (MDR)

1. Tank Type: Horizontal or Vertical High Pressure Storage Tank

2. Material of Construction: Stainless Steel 

3. Design Code: ASME Section VIII Div.1 / IS 2825

4. Design Pressure: Up to 100 bar (as per requirement)

5. Working Pressure: Typically 80–90% of design pressure

6. Hydrotest Pressure: 1.5 × Design Pressure

7. Design Temperature: -10°C to +150°C (typical)

8. Corrosion Allowance: Minimum 1.5 mm

9. Radiography: 100% / Spot – Based on critical weld joints

10. Joint Efficiency: As per welding and code (typically 0.85 – 1.0)

11. Shell & Head Thickness: As per design calculation

12. End Closures: Dished / Torispherical / Ellipsoidal Heads

13. Nozzles: As per process requirement – MS or CS (ASTM A106 Gr. B)

14. Manhole: Provided – Typically 18" or 24"

15. Supports: Skirt / Saddle / Leg type based on tank orientation

16. Welding Process: SMAW / SAW / GTAW

17. Post Weld Heat Treatment (PWHT): As required by code

18. NDT Requirements:

    • Visual Testing (VT)

    • Radiography Testing (RT)

    • Dye Penetrant Testing (DPT)

    • Ultrasonic Testing (UT) – if applicable

19. Surface Preparation: SA 2.5 (Abrasive Blasting)

20. Painting (External):

    • Primer: Zinc Rich Epoxy

    • Top Coat: Polyurethane / as per client spec

    • DFT: Minimum 200 microns

21. Internal Coating: None / Epoxy (if fluid is corrosive)

22. Fittings & Accessories:

    • Pressure Gauge

    • Safety Relief Valve

    • Drain & Vent Nozzles

    • Earthing Lugs

    • Name Plate (SS)

23. Inspection:

    • By Manufacturer QC

    • Third Party Inspection (if required)

24. Documentation:

    • GA & Fabrication Drawings

    • Design Calculations

    • WPS/PQR/Welder Qualifications

    • MTCs & Test Reports

    • Hydrotest Certificate

    • Final Documentation Dossier (MDR)